Breaking Capacity Test Apparatus – IEC 62196-1 EV Charging Connector Durability Tester
Breaking Capacity Test Apparatus compliant with IEC 62196-1:2022 performs mechanical lock durability, breaking capacity and normal operation testing for AC/DC EV charging connectors with servo-driven single station and real-time force monitoring.
- Standard Compliance: IEC 62196-1:2022 Clauses 22 & 23 – breaking capacity test apparatus for EV charging interfaces
- Test Items: Mechanical lock durability, breaking capacity, normal operation (life cycle)
- Workstation: Single station with servo drive
- Control System: Mitsubishi PLC + 7-inch color HMI touchscreen
- Plug/Unplug Rate: 0–10 cycles/min (presettable)
- Test Stroke: 0–150 mm (presettable)
- Test Speed: 0–850 mm/s (presettable)
- Force Measurement: 50 kg range force sensor, ≤±0.5% F.S. accuracy
- Additional Functions: Automatic 90° rotation, real-time force curve, pollution solution tank
- MOQ: 1
- Delivery Period: 30 days
Breaking Capacity Test Apparatus Description
IEC 62196-1 Charging Interface Breaking Capacity And Normal Operation Test Apparatus EV Testing
The Breaking Capacity Test Apparatus is a specialized testing system manufactured by KingPo for evaluating the mechanical, electrical and thermal durability of electric vehicle charging interfaces, plugs, socket-outlets and couplers in full compliance with IEC 62196-1:2022 Clauses 22 and 23, as well as IEC 61535 Clause 17.
This apparatus verifies whether EV charging connectors can withstand repeated mechanical stress, making/breaking operations and environmental conditions without excessive wear or harmful effects. It supports mechanical lock durability testing, breaking capacity testing and normal operation (life cycle) testing with precise servo control and real-time monitoring.
KingPo Factory Advantages
KingPo is an ISO9001 and CE certified manufacturer specializing in EV charging interface testing equipment. We have delivered multiple IEC 62196-1 compliant breaking capacity and durability test systems to leading EV manufacturers and accredited laboratories worldwide. All units include calibration certificates (additional cost), on-site installation guidance, 1-year warranty and 48-hour technical response from our Dongguan facility.
Professional Construction & Technical Precision
Key features include:
- Integrated frame with servo motor drive, precision ball screw and synchronous belt transmission
- Mitsubishi PLC control with 7-inch color touchscreen HMI
- Three-axis adjustable clamping fixture and automatic 90° flipping mechanism
- Real-time force monitoring with curve generation (50 kg range, ≤±0.5% accuracy)
- Pollution solution tank for wetted test requirements
- Comprehensive safety protection systems
These elements ensure high repeatability and accurate simulation of real-world operating conditions.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model Number | SNQC1005A Breaking Capacity Test Apparatus |
| Applicable Standard | IEC 62196-1:2022 Clauses 22 & 23, IEC 61535 Clause 17 |
| Test Items | Mechanical lock durability, Breaking capacity, Normal operation (life cycle) |
| Sample Range | AC/DC charging connectors, industrial plugs and couplers |
| Workstation | Single station |
| Control System | Mitsubishi PLC + 7-inch color HMI touchscreen |
| Operation Modes | Manual or fully programmed |
| Drive Method | Servo motor (insertion/withdrawal), motor-driven rotation, pneumatic interlock |
| Test Cycles | 0–999,999 cycles (presettable, automatic stop) |
| Plug/Unplug Rate | 0–10 cycles/min (presettable) |
| Test Stroke | 0–150 mm (presettable, plug-socket distance ≥50 mm) |
| Test Speed | 0–850 mm/s (presettable) |
| Force Measurement | 50 kg range force sensor, 0–500 N, ≤±0.5% F.S., ≤0.1 N resolution |
| Power Supply | AC 220 V ±10%, 50/60 Hz, 2 kW |
| Dimensions (W×D×H) | Approx. 1850 × 850 × 1850 mm |
| Weight | Approx. 390 kg |
The breaking capacity test apparatus supports critical stages:
- Product Development – Validate durability of new EV charging connectors under repeated mechanical and electrical stress
- Certification Testing – Generate data for IEC 62196-1 compliance and safety approval
- Quality Control – Batch verification of breaking capacity and life cycle performance
- Failure Analysis – Identify wear mechanisms and interlock reliability
It shortens development cycles, reduces field failure risks and ensures long-term reliability of EV charging interfaces.
Procurement Benefits
Servo-driven precision and programmable operation minimize manual intervention. Real-time force monitoring and automatic reporting improve testing efficiency. Comprehensive safety systems and robust construction ensure long-term reliability. This breaking capacity test apparatus enhances EV connector durability validation, supports certification claims and minimizes compliance risks. Contact us today for your quote – we will respond within 24 hours with detailed technical specifications and pricing.
Breaking Capacity Test Apparatus Applications
- AC/DC EV Charging Connectors – Breaking capacity and normal operation (life cycle) testing per IEC 62196-1
- Vehicle Inlets and Couplers – Mechanical lock durability and interlock mechanism evaluation
- Industrial Plugs and Socket-Outlets – Repeated making/breaking performance verification
- Certification Labs & Quality Assurance – Compliance with IEC 62196-1 Clauses 22 & 23
- R&D and Product Validation – Optimize design for extended service life under real-world conditions
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured in accordance with IEC 62196-1:2022 Clauses 22 and 23, as well as IEC 61535 Clause 17. It is specially used to evaluate the breaking capacity, normal operation durability and mechanical lock performance of EV charging interfaces by simulating repeated plug/unplug cycles and mechanical stress under controlled conditions, thereby ensuring product reliability, safety, and compliance with international standards for conductive charging of electric vehicles. Calibration certificates are available at additional cost. Regular verification of force sensors, stroke accuracy and cycle counting is recommended to maintain traceability.
Technical Inquiry for IEC 62196-1 Breaking Capacity Test Apparatus
KingPo specializes in precision durability test equipment designed to IEC 62196-1:2022 for electric vehicle conductive charging interfaces. If you require breaking capacity, normal operation or mechanical lock durability testing for EV charging connectors, our engineering team can provide customized fixture configurations and technical support.
The Core Value We Deliver to You
- Servo-driven single station with 0–850 mm/s speed and 0–150 mm stroke
- Real-time force monitoring with ≤±0.5% accuracy and curve generation
- Mitsubishi PLC control with programmable 0–10 cycles/min operation
- Automatic 90° rotation and pollution solution tank for comprehensive testing
- Traceable calibration support for compliance documentation
Take Action Now Tell us your testing needs (connector type, required cycles, or special test conditions) — our engineering team will reply with tailored recommendations within 24 hours.
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