IEC 62196-1 Test Plug Gauge for Vehicle Connector Withdrawal Force Verification
KingPo IEC 62196-1 test plug gauge for accurate vehicle connector withdrawal force testing per Clause 14.1.5 and 14.1.6. Hardened die steel with precise tolerances, ideal for EV charging certification and quality control.
- Precision hardened die steel construction with surface roughness โค 0.8 ยตm over the active length for accurate IEC 62196-1 test plug performance.
- Strict dimensional tolerances of +0.010 mm on contact surfaces and ยฑ0.05 mm on spacing, fully compliant with IEC 62196-1 Table 5 and Figures 13 & 14.
- Customized test plug configurations supporting multiple standard sheets in IEC 62196-2 and IEC 62196-3 for single-phase and three-phase vehicle connectors.
- Robust design optimized for repeatable manual withdrawal force verification of EV charging inlets and plugs.
- Reliable tool engineered to verify mechanical interface compliance in electric vehicle conductive charging systems per IEC 62196-1:2022 Clause 14.1.5 and 14.1.6.
- MOQ: 1 Set
- Delivery Period: 30 days
IEC 62196-1 Test Plug Gauge for Vehicle Connector Withdrawal Force Test
IEC 62196-1 Test Plug Gauge Of Vehicle Connector Withdrawal Force Test Die Steel
The IEC 62196-1 test plug serves as an essential precision instrument for verifying the withdrawal force of vehicle connectors and inlets used in conductive charging systems for electric vehicles. Manufactured from hardened die steel, it ensures laboratories and manufacturers can perform accurate mechanical testing in full accordance with international safety and performance requirements.
KingPo Factory Advantages
KingPo has delivered over 8,000 sets of EV charging testing equipment to clients in more than 30 countries since 2015. Our calibration laboratory maintains CNAS accreditation, ensuring all gauges undergo rigorous dimensional verification. With a dedicated technical support team offering 48-hour response and comprehensive after-sales documentation, we provide reliable long-term partnership for testing equipment needs.
Professional Construction & Technical Precision of IEC 62196-1 Test Plug
- Contacts manufactured from hardened die steel with finely ground active surfaces
- Surface roughness controlled to not exceed 0.8 ยตm over the entire active length
- Contact spacing maintained at nominal distances with tolerance of ยฑ0.05 mm
- Plug contact dimensions follow minimum values from relevant standard sheets with tolerance of +0.010 mm
- Manual operation mechanism designed for repeatable and controlled testing procedures
- Customized configurations available to match specific standard sheets in IEC 62196-2 and IEC 62196-3
Technical Parameters
| Parameter | Specification |
|---|---|
| Model Number | SNQC1013-Test Plug |
| Applied Standard | IEC 62196-1:2022 |
| Applied Clauses | Clause 14.1.5, 14.1.6 |
| Applied Table | Table 5 |
| Applied Figures | Fig. 13 and Fig. 14 |
| Material | Hardened die steel |
| Surface Roughness | โค 0.8 ยตm over active length |
| Contact Spacing Tolerance | ยฑ0.05 mm at nominal distances |
| Dimension Tolerance | +0.010 mm (minimum dimensions per relevant standard sheets) |
| Contact Configuration | Customized test plugs for IEC 62196-2 and IEC 62196-3 standard sheets |
| Current Ratings Supported | 16 A, 32 A, 63 A, 70 A, 250 A (single-phase and three-phase) |
| Voltage Ratings Supported | 250 V AC / 480 V AC / 900 V DC |
| Number of Pilot Contacts | 0, 1 or 2 (depending on configuration) |
| Test Plug Types | Vehicle inlet and vehicle connector test plugs per standard sheets |
Primary Use Cases & Business Value
- Certification laboratories performing type approval testing of EV plugs and vehicle inlets
- Automotive manufacturers validating mechanical interface compliance during product development
- Quality control departments conducting batch inspection of charging connectors
- Research institutions evaluating latching device performance and retention characteristics
- Production lines ensuring consistent withdrawal force characteristics across manufacturing lots
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured in accordance with the requirements of Clause 14.1.5 and 14.1.6 of IEC 62196-1:2022 (Plugs, socket-outlets, vehicle connectors and vehicle inlets โ Conductive charging of electric vehicles โ Part 1: General requirements). It is specially used to verify withdrawal force of vehicle connectors and inlets by employing standardized test plugs with finely ground hardened steel contacts. The gauge simulates real mating and unmating conditions with precise dimensional tolerances to ensure product reliability, mechanical safety, and full compliance with international standards for electric vehicle conductive charging systems.
Procurement Benefits
Selecting this IEC 62196-1 test plug provides laboratories and manufacturers with a precise, traceable tool that supports efficient compliance testing. Its robust construction and customization options reduce setup time and improve repeatability of results. Contact our engineering team to discuss your specific testing configuration requirements and receive detailed technical recommendations tailored to your application.
Technical Inquiry for IEC 62196-1 Vehicle Connector Withdrawal Force Testing
KingPo specializes in precision test equipment designed to IEC 62196-1:2022 for electric vehicle conductive charging interfaces. If you require withdrawal force verification for vehicle connectors or inlets per Clause 14.1.5 and 14.1.6, our engineering team can provide customized test plug configurations and technical support.
The Core Value We Deliver to You
- Hardened die steel contacts with surface roughness โค 0.8 ยตm
- Strict dimensional tolerances per IEC 62196-1 standard sheets
- Customized configurations for single-phase and three-phase applications
- Repeatable manual operation for laboratory accuracy
- Traceable calibration support for compliance testing
Take Action Now Tell us your testing needs โ our engineering team will reply with tailored recommendations within 24 hours.
IEC 62196-1 Test Plug Gauge Applications
- Electric vehicle charging system certification laboratories verifying withdrawal force compliance per IEC 62196-1 Clause 14.1.5 and 14.1.6.
- Automotive manufacturers conducting mechanical interface validation for vehicle inlets across single-phase and three-phase configurations.
- Quality assurance departments performing batch consistency checks on EV plugs and connectors during production.
- Research and development teams evaluating latching device performance and retention characteristics under standardized conditions.
- Third-party testing facilities supporting type approval and safety certification for conductive charging accessories in Modes 2, 3 and 4.
IEC 62196-1 Test Plug Gauge Detail Display
IEC 62196-1 Test Plug Gauge FAQ
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