EV & Vehicle Testing Equipment for IEC, ISO & GB/T Compliance

KingPo offers a comprehensive range of professional vehicle testing equipment designed for the rigorous validation of electric vehicles (EV), battery packs, and charging infrastructure. Our systems ensure full compliance with international safety and performance standards, including IEC 62196, IEC 61851, and ISO 20653.

Core Testing Solutions for Automotive Safety

  • EV Charger & Plug Testing: Advanced aging racks and durability testers for Type 1, Type 2, and GB/T connectors.
  • High-Current Temperature Rise Systems: Precision thermal analysis for connectors and vehicle inlets.
  • Battery & Short Circuit Validation: High-safety testers for EV battery pack external short circuit simulation.
  • Mechanical & Environmental Reliability: Tensile strength, cable anchorage, and IP protection (dust/water) test apparatus.

As a leading manufacturer, KingPo provides laboratory-grade instruments with ISO 17025 traceable calibration, supporting R&D centers and certification labs (such as UL, SGS, and Intertek) worldwide.

Vehicle Testing Equipment

Vehicle Testing Equipment Product Series Introduction

KingPo Vehicle Testing Equipment Series is designed for compliance, reliability, and durability testing of EV charging systems, connectors, plugs, sockets, and related electrical components. The equipment is developed according to IEC 62196, IEC 61851, ISO 20653, GB/T 20234, and other international EV testing standards.

The series covers key verification requirements including temperature rise testing, charging connector durability, insertion and withdrawal force, electronic locking verification, cable flexing, short-circuit simulation, sand and dust protection, waterproof testing, and long-term aging evaluation.

Widely used by EV charger manufacturers, automotive component suppliers, certification laboratories, and R&D centers, KingPo testing solutions support both laboratory compliance testing and production line quality control for global market access and product reliability improvement.

20-Channel EV Charger Aging Tester Rack with Type 1 and Type 2 Connectors - KingPo
EV Battery Pack Short Circuit Tester Overall View 16000A High Current โ€“ KingPo
EV Charging Connector High Current Temperature Rise Test System 6500A overall view โ€“ KingPo
Electronic Lock Tester IEC 62196-1 for EV Charging Gun Durability and Safety Verification
High Voltage Current Carrying Test System โ€“ ISO 27186:2020 Quadripolar Connector Tester
IEC 62196-1:2022 Figure 11 Insertability Gauge | 16-Piece Set for Round Unprepared Conductors
Cable Anchorage Pull Force Tester โ€“ KingPo IEC 61851-23 EV Charging Station Cable Pull Force and Torque Test Equipment
EV Charging Plug Life Test System โ€“ KingPo IEC 62196-1 Charging Gun Plug Life and Temperature Rise Testing System for EV Connectors
Tensile Strength Test Machines โ€“ KingPo Universal Fixture and Ball Screw Drive for Accurate Tensile, Peel and Shear Testing
IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Rotating Mechanism for Screw Terminal Durability Testing
IEC 62196-1 EV Plug Breaking Capacity Tester โ€“ KingPo Servo-Driven Tester for Charge Gun Plugs and Connectors
IEC 62196-1 Vehicle Plug Pull Torque Tester โ€“ KingPo Precision Tester for Vehicle Plugs and Connectors with Calibrated Weights
IEC 61851-23 EV Charger Cable Test Equipment โ€“ KingPo Electric Drive System Applying 160Nโ€“500N Pull Force on EV Charging Cable Assemblies
UL EV Charger Test System โ€“ KingPo Fully Automated Comprehensive Tester for GB/EU/UL Compliant AC Vehicle Charging Guns with QR Code Traceability
EIA-364-70 Connector Temperature Rise Test System โ€“ KingPo Programmable Dual-Range Current Source (5-1500A) with High Stability and Voltage Drop Monitoring
IEC 62196-1 Screw Terminal Tester โ€“ KingPo Rotating Weight System Applying 0.4โ€“70.3 kg Load on Clamping Terminals
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Why Choose KingPo Vehicle Testing Equipment?

KingPo delivers high-precision, reliable vehicle testing solutions engineered for the rapidly evolving EV industry. Our systems bridge the gap between advanced measurement technology and robust industrial reliability.


  • ๐Ÿš€ Precision & Reliability Engineered for excellent repeatability and stability, ensuring your test data meets the strictest international compliance requirements.

  • ๐ŸŒ Global Expertise Extensive experience serving top-tier R&D centers and certification laboratories worldwide with both standalone testers and fully integrated systems.

  • ๐Ÿ› ๏ธ Quality Assurance Every unit undergoes rigorous factory verification. All equipment is delivered with calibration certificates for immediate laboratory readiness.

  • ๐Ÿ’ก Tailored Solutions From standard products to customized testing rigs, our technical team provides professional recommendations and end-to-end support.

FAQs

How does KingPo ensure the synchronization and data integrity of multi-channel testing systems?

Our high-density testing solutions, such as the 20-Channel EV Charger Aging Rack, utilize an integrated high-speed data acquisition bus. This architecture ensures that voltage, current, and temperature data from every independent channel are synchronized in real-time, preventing data loss during long-term reliability or burn-in sessions.

What specific test requirements of IEC 62196 are covered by your equipment?

Our equipment range is engineered to facilitate all critical type tests required by IEC 62196-1/-2/-3, including:

  • Mechanical Strength: Cable anchorage and crushing tests.

  • Service Life: Mechanical durability and plug/unplug cycle testing.

  • Safety Interlocks: Electronic lock functional verification and breaking capacity tests.

  • Thermal Safety: Continuous temperature rise monitoring under rated current.

Can the temperature rise test systems be customized for high-current DC fast charging components?

Yes. While standard systems handle common AC currents, our High-Stability Temperature Rise Test Systems can be configured to deliver up to 6500A. This makes them ideal for testing liquid-cooled DC high-power charging (HPC) guns and vehicle inlets used in heavy-duty electric vehicle applications.

Are your testing chambers compatible with the ISO 20653 "Road Vehicle" IP ratings?

Absolutely. Our environmental and IP protection equipmentโ€”including sand/dust chambers and water ingress testersโ€”are specifically calibrated to meet ISO 20653 (which supersedes IEC 60529 for road vehicles). This includes specialized tests like IPX9K high-pressure steam jet cleaning validation.

How does KingPo support laboratories seeking ISO 17025 accreditation?

We recognize the importance of metrological traceability for certification bodies like UL, TUV, and Intertek. All KingPo vehicle testing instruments are built with high-precision sensors and can be supplied with third-party calibration reports traceable to international standards (CNAS/ilac-MRA), ensuring your lab results are globally recognized.

Does the equipment support automated "Pass/Fail" logic for production line integration?

Many of our automated systems, including the EV Plug Breaking Capacity Tester, feature PLC-based control with customizable limit settings. This allows for automated “Pass/Fail” determination based on the standard’s criteria, significantly increasing efficiency in high-volume production QC environments.

Covered Standards

  • IEC 62196 โ€“ Plugs, socket-outlets, vehicle connectors and vehicle inlets
  • IEC 61851 โ€“ Electric vehicle conductive charging system
  • ISO 20653 โ€“ Degrees of protection for road vehicles
  • GB/T 20234 โ€“ EV conductive charging connection set
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