Cordless Kettle Insertion Withdrawal Test โ IEC 60335-2-15 Clause 22.103 Kettle Base Contact Endurance Test Equipment
Cordless Kettle Insertion Withdrawal Tester delivers IEC 60335-2-15 compliant base contact endurance validation for kettle manufacturers and certification laboratories.
- Stroke: 0-100 mm adjustable (main manipulator) / 0-25 mm (auxiliary)
- Speed: 0-100 mm/s adjustable (main) / 0-20 mm/s (auxiliary)
- Test Cycles: 0-999999 programmable
- Load Voltage / Current: 0-250 V / 0-15 A adjustable
- Control: PLC with 7″ color touchscreen
- Modes: Automatic load / no-load switching with auxiliary mechanism
- Fixture: Height-adjustable multifunctional clamp
- Standards Compliance: IEC 60335-2-15 Clause 22.103
- MOQ: 1
- Delivery Period: 30 working days
Cordless Kettle Insertion Withdrawal Tester Description
IEC 60335-2-15 Cordless Kettles Insertion And Withdrawn Endurance Tester
The Cordless Kettle Insertion Withdrawal Tester is a specialized, high-precision single-station endurance test system manufactured by KingPo. It is purpose-built to rigorously evaluate the mechanical durability, electrical conductivity stability, and long-term reliability of the base contact coupling system in cordless kettles according to the latest requirements of IEC 60335-2-15:2024 Clause 22.103. The tester accurately replicates the repetitive insertion and withdrawal motions experienced during normal consumer use while performing both loaded and unloaded testing.
Why This Cordless Kettle Insertion Withdrawal Tester Meets the Needs of OEMs and Certification Laboratories๏ผ
- For large-scale kettle manufacturers and accredited testing laboratories, the primary challenge is achieving repeatable, fully traceable endurance data that satisfies the stringent mechanical and electrical requirements of modern safety standards. This tester directly addresses these needs through PLC-driven stepping motor and ball-screw actuation, independent load/no-load switching, real-time cycle and conduction monitoring, and automatic data logging. It supports high-volume testing while maintaining the precision and documentation required for both internal quality assurance and third-party certification submissions.
KingPo Factory Advantages
KingPo is an ISO 9001, ISO 14001 and ISO 45001 certified manufacturer specializing in electrical appliance safety and endurance testing equipment. With over a decade of experience serving global small-appliance OEMs, certification laboratories and testing organizations, we have delivered numerous Cordless Kettle Insertion Withdrawal Testers worldwide. Every system undergoes rigorous factory calibration and is supplied with comprehensive documentation, on-site installation guidance, a full one-year warranty and lifetime technical support from our Dongguan facility.
Professional Construction & Technical Precision
Key features include:
- Stepping motor + ball-screw drive for smooth, repeatable reciprocating motion
- 7″ touchscreen PLC control with real-time position display and parameter preset
- Height-adjustable multifunctional fixture for different kettle models
- Built-in load circuit (0-250 V / 0-15 A) with automatic load/no-load switching
- Auxiliary mechanism for reliable on/off action during loaded testing
- Floor-standing rigid frame with casters for easy laboratory mobility
These technical elements ensure high accuracy, excellent repeatability and full compliance with IEC 60335-2-15 Clause 22.103 requirements.
Technical Parameters
Core Test Parameters
| Parameter | Specification | Remark / Notes |
|---|---|---|
| Main Manipulator Stroke | 0-100 mm adjustable | Ball-screw driven, preset via touchscreen |
| Auxiliary Stroke | 0-25 mm adjustable | Supports on/off action during load test |
| Speed (Main) | 0-100 mm/s adjustable | Precise control for realistic insertion/withdrawal |
| Speed (Auxiliary) | 0-20 mm/s adjustable | Optimized for switch actuation |
| Test Cycles | 0-999999 programmable | Automatic shutdown and data save on completion |
| Test Time per Cycle | 0-999.9 s programmable | Independent setting for dwell time |
| Load Voltage / Current | 0-250 V / 0-15 A adjustable | Built-in load circuit for loaded endurance testing |
| Parameter | Specification | Remark / Notes |
|---|---|---|
| Control System | PLC with 7″ color touchscreen | Real-time monitoring, manual adjustment mode |
| Drive Mode | Stepping motor + precision ball screw | Low noise, high repeatability |
| Fixture | Height-adjustable multifunctional clamp | Suitable for various cordless kettle bases |
| Power Supply | AC 220 V 50 Hz (or clientโs local requirement) | 1 kW power consumption |
| Dimensions / Weight | Approx. 830 ร 500 ร 1040 mm / 150 kg | Floor-standing with casters for mobility |
The Cordless Kettle Insertion Withdrawal Tester supports critical stages in product development and quality assurance. Appliance engineers use it to validate base contact durability under repeated insertion/withdrawal cycles. Certification laboratories rely on its precise cycle counting and load control to generate traceable data for IEC 60335-2-15 compliance. Production teams perform batch verification to prevent field failures caused by contact wear. The equipment also enables failure analysis by replicating exact endurance stresses, helping manufacturers identify and eliminate design weaknesses early.
Procurement Benefits
Integrated PLC control with automatic load/no-load switching and real-time data logging delivers consistent, repeatable results with minimal operator intervention. Robust floor-standing construction ensures long-term reliability and low maintenance costs. This Cordless Kettle Insertion Withdrawal Tester strengthens base contact validation per IEC 60335-2-15 and minimizes quality risks, ultimately reducing warranty claims and accelerating time-to-market for reliable cordless kettles. Contact us today for your quote โ we will respond within 24 hours with detailed technical specifications and pricing.
Cordless Kettle Insertion Withdrawal Tester Applications
- Cordless Electric Kettles โ Precise verification of base contact mechanical endurance and electrical performance under repeated insertion/withdrawal cycles
- Household Appliances for Heating Liquids โ Endurance life testing for cordless coffee makers, tea makers, soy milk makers and similar heating devices
- Small Domestic Electrical Appliances โ Compliance and reliability testing in accordance with IEC 60335-2-15 safety standard
- Accredited Certification Laboratories โ Generation of highly traceable and repeatable test data required for product safety certification
- R&D and Engineering Departments โ Optimization of cordless connector design, contact materials, and mechanical structure to enhance product durability and minimize field failures
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured in accordance with IEC 60335-2-15:2024 Clause 22.103 for the endurance testing of cordless kettle base contacts. It provides a controlled environment to simulate repeated insertion and withdrawal operations (with or without electrical load) for accurate evaluation of contact mechanical and electrical performance, thereby ensuring long-term reliability and safety in household appliances for heating liquids.
For comprehensive technical guidance on safety requirements for appliances for heating liquids and testing methodology, please refer to the latest edition of IEC 60335-2-15.
Calibration certificates are available at additional cost. Regular verification of stroke accuracy, speed, load parameters and cycle counting is recommended to maintain traceability.
Technical Inquiry for Cordless Kettle Insertion Withdrawal Tester
KingPo specializes in electrical appliance safety and endurance testing equipment. If you require precise IEC 60335-2-15 Clause 22.103 testing for cordless kettle base contacts or similar heating appliances, our engineering team can provide customized configurations and technical support.
The Core Value We Deliver to You
- PLC-controlled precision stroke and speed for repeatable endurance testing
- Automatic load/no-load switching with auxiliary on/off mechanism
- 7″ touchscreen interface with real-time monitoring and data logging
- Height-adjustable fixture compatible with multiple kettle models
- Up to 999999 programmable cycles with automatic shutdown
- Full compliance with IEC 60335-2-15:2024 Clause 22.103
Tell us your kettle model, required cycle count or test voltage/current โ our engineering team will reply with tailored recommendations within 24 hours.
Detail Display
Cordless Kettle Insertion Withdrawal Tester FAQs
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