EV Plug Breaking Capacity Tester โ IEC 62196-1 Charge Gun / Electric Vehicle Plug and Connector Operating Life Tester
EV Plug Breaking Capacity Tester โ IEC 62196-1:2014 Clause 22 & 23 compliant system verifies the mechanical, electrical and thermal durability of electric vehicle charge gun plugs, socket-outlets and connectors by performing repeated insertion and withdrawal actions under load.
- Standard Compliance: IEC 62196-1:2014 Clause 22 & 23 and IEC 60309-1:2012 Clause 20 & 21 โ EV plug breaking capacity tester
- Test Station: Single (customizable)
- Drive Mode: Servo motor with linear stroke 0โ100 mm
- Speed of Insertion/Separation: 0โ0.85 m/s (default 0.8 ยฑ 0.1 m/s)
- Conduction Time: 0โ99.9 s (electrical contact maintained 2โ4 s)
- Test Cycles: 0โ999999 cycles (presettable)
- Test Frequency: 0โ10 cycles/min (default 3.75 cycles/min = 7.5 strokes/min)
- Control Method: PLC intelligent integrated control with color touchscreen
- Detection Function: Open-circuit alarm and real-time cycle recording under load
- Power Supply: Single-phase AC220V ยฑ10%, 50/60Hz, 10A
- MOQ: 1
- Delivery Period: 35 working days
EV Plug Breaking Capacity Tester Description
IEC 62196-1 Charge Gun / Electric Vehicle Plug and Connector Operating Life Tester
The EV Plug Breaking Capacity Tester is a high-precision durability testing system manufactured by KingPo for verifying the mechanical, electrical and thermal performance of charge gun plugs, vehicle connectors, socket-outlets and couplers. Designed in full compliance with IEC 62196-1:2014 Clause 22 & 23 and IEC 60309-1:2012 Clause 20 & 21, this tester uses a servo-driven mechanism to perform repeated insertion and withdrawal actions at controlled speed, stroke and conduction time, simulating real-world operating stresses.
KingPo Factory Advantages
KingPo is an ISO9001 and CE certified manufacturer specializing in EV charging connector and breaking capacity testing equipment. We have delivered multiple IEC 62196-1 compliant EV plug breaking capacity testers to leading EV manufacturers and accredited laboratories worldwide. All units include calibration certificates (additional cost), on-site installation guidance, 1-year warranty and 48-hour technical response from our Dongguan facility.
Professional Construction & Technical Precision
Key features include:
- Servo motor drive with precise linear stroke (0โ100 mm) and adjustable speed (0โ0.85 m/s)
- PLC intelligent control with color touchscreen for easy parameter setting
- Programmable conduction time (2โ4 s) and test cycles (up to 999999)
- Real-time open-circuit alarm and cycle recording during loaded testing
- Mechanical clamping fixture adjustable along 3-axis for various sample sizes
- Robust construction (W1000 ร D750 ร H1200 mm, approx. 150 kg) for stable operation
These elements ensure high accuracy, excellent repeatability, and full compliance with IEC 62196-1 requirements.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model Number | KP-CG96 EV Plug Breaking Capacity Tester |
| Applicable Standard | IEC 62196-1:2014 Clause 22 & 23 |
| Test Station | Single (customizable) |
| Drive Mode | Servo motor |
| Linear Stroke | 0โ100 mm (presettable, spacing โฅ 50 mm) |
| Speed of Insertion/Separation | 0โ0.85 m/s (default 0.8 ยฑ 0.1 m/s) |
| Conduction Time | 0โ99.9 s (electrical contact 2โ4 s) |
| Test Cycles | 0โ999999 (presettable) |
| Test Frequency | 0โ10 cycles/min (default 3.75 cycles/min) |
| Control Method | PLC with color touchscreen |
| Detection Function | Open-circuit alarm and real-time cycle recording |
| Power Supply | Single-phase AC220V ยฑ10%, 50/60Hz, 10A |
| Equipment Dimensions | W1000 ร D750 ร H1200 mm |
| Weight | Approximately 150 kg |
The EV plug breaking capacity tester supports critical stages:
- Product Development โ Validate breaking capacity and operating life of new charge gun designs
- Certification Testing โ Generate data for IEC 62196-1 compliance of vehicle plugs and connectors
- Quality Control โ Batch verification of mechanical and electrical durability in production
- Failure Analysis โ Identify risks of excessive wear or contact failure under repeated operation
It improves product reliability, reduces field failures, and accelerates certification for EV charging accessories.
Procurement Benefits
Servo-driven precision and programmable parameters deliver consistent, repeatable results with minimal operator intervention. Real-time alarm and cycle recording enhance testing efficiency. Robust construction ensures long-term reliability. This EV plug breaking capacity tester strengthens durability validation of charge gun plugs and connectors, supports IEC 62196-1 compliance, and minimizes quality risks. Contact us today for your quote โ we will respond within 24 hours with detailed technical specifications and pricing.
EV Plug Breaking Capacity Tester Applications
- Charge Gun Plugs and Vehicle Connectors โ Breaking capacity and operating life testing per IEC 62196-1 Clause 22 & 23
- Industrial Plugs, Socket-Outlets and Couplers โ Mechanical and electrical durability evaluation per IEC 60309-1
- Production Quality Assurance โ Batch testing of insertion/withdrawal performance
- Certification Laboratories โ Compliance verification for conductive charging components
- R&D Validation โ Optimization of contact design and wear resistance
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured in accordance with IEC 62196-1:2014 Clause 22 & 23 and IEC 60309-1:2012 Clause 20 & 21 for breaking capacity and operating life testing of electric vehicle plugs and connectors. It evaluates the ability of the accessory to withstand mechanical, electrical and thermal stresses during normal insertion and withdrawal without excessive wear or harmful effects, thereby ensuring long-term reliability and safety in electric vehicle conductive charging systems.
For detailed industry analysis, field experience, and technical recommendations on connector mechanical and electrical durability testing, refer to the CharIN White Paper on Connector Tests published by the Charging Interface Initiative.
Technical Inquiry for IEC 62196-1 EV Plug Breaking Capacity Tester
KingPo specializes in mechanical durability testing equipment for EV charging plugs and connectors. If you require precise breaking capacity and operating life testing according to IEC 62196-1, our engineering team can provide customized fixture solutions and technical support.
The Core Value We Deliver to You
- Servo-driven insertion/withdrawal at precise speed (0.8 ยฑ 0.1 m/s)
- Programmable cycles up to 999999 with real-time monitoring and alarm
- Adjustable conduction time (2โ4 s) and stroke for full standard compliance
- Mechanical clamping fixture adjustable along 3-axis for various samples
- Reliable compliance with IEC 62196-1 and IEC 60309-1 requirements
Take Action Now
Tell us your connector types, required test parameters or test volume โ our engineering team will reply with tailored recommendations within 24 hours.
EV Plug Breaking Capacity Tester Detail Display
EV Plug Breaking Capacity Tester FAQs
Related Products
Related News
The Ultimate Guide to Desktop Temperature Humidity Chamber in 2026: Precision High-Low Cycling, Environmental Adaptability, and Reliability Verification โ A […]
Dongguan, China โ 10 25, 2024 โ In a significant advancement for food safety technology, Chao Zhang (also known as […]
For plastic insulation frames, given the high heat generated by the copper wires and iron core, if the flame retardant […]
Essential equipment for residual voltage testing under IEC 60601-1, IEC 60335-1, IEC 61010-1, IEC 62368-1 and similar safety standards. 1. […]
