IEC 61646 Solar Panel Hail Impact Tester โ€“ KingPo Equipment with Infrared Speed Measurement System (ยฑ5% Accuracy, 0โ€“40 m/s Range)
UL1703 Photovoltaic Hail Test Equipment โ€“ KingPo Hail Impact Testing Machine with 6โ€“8 Bar Compressed Air Launcher and 940 mm Barrel Length
IEC 61215 Hail Impact Testing Machine โ€“ KingPo Photovoltaic Module Hail Test Equipment for Simulating Real Hail Impact at 23โ€“30.7 m/s
IEC 61215 Hail Impact Testing Machine โ€“ KingPo PV Module Tester with X Axis 2100 mm and Y Axis 1000 mm Servo Positioning System
IEC 61646 Solar Panel Hail Impact Tester โ€“ KingPo Equipment with Infrared Speed Measurement System (ยฑ5% Accuracy, 0โ€“40 m/s Range)
UL1703 Photovoltaic Hail Test Equipment โ€“ KingPo Hail Impact Testing Machine with 6โ€“8 Bar Compressed Air Launcher and 940 mm Barrel Length
IEC 61215 Hail Impact Testing Machine โ€“ KingPo Photovoltaic Module Hail Test Equipment for Simulating Real Hail Impact at 23โ€“30.7 m/s
IEC 61215 Hail Impact Testing Machine โ€“ KingPo PV Module Tester with X Axis 2100 mm and Y Axis 1000 mm Servo Positioning System

Hail Impact Testing Machine โ€“ IEC 61215 Photovoltaic Module Hail Test Equipment

Hail Impact Testing Machine delivers IEC 61215 compliant photovoltaic module hail impact validation for solar OEMs and certification laboratories.

  • Ice Ball Diameters: 25 mm / 35 mm / 45 mm precision molds
  • Impact Speeds: 23.0 m/s, 27.2 m/s, 30.7 m/s (ยฑ5% tolerance)
  • Launcher: Compressed air (6โ€“8 bar), 940 mm barrel
  • Velocity Measurement: Infrared sensor, 0โ€“40 m/s range
  • Positioning: X-axis 2100 mm / Y-axis 1000 mm servo-driven (ยฑ1 mm accuracy)
  • Impact Area: Up to 2000 ร— 1000 mm
  • Control: PC-based automatic positioning and test sequence
  • Standards Compliance: IEC 61215, IEC 61646, UL 1703
  • MOQ: 1
  • Delivery Period: 30 working days

Hail Impact Testing Machine Description

Hail Impact Testing Machine โ€“ IEC 61215 Photovoltaic Module Impact Test System

The Hail Impact Testing Machine is a professional, high-precision mechanical impact test system manufactured by KingPo. It is specifically engineered to evaluate the hail resistance and structural integrity of crystalline silicon and thin-film photovoltaic modules by accurately simulating real-world hail events under the strict requirements of IEC 61215, IEC 61646 and UL 1703. Using a compressed-air-driven launcher, the system propels standardized ice balls at precisely controlled velocities (23.0 m/s, 27.2 m/s and 30.7 m/s) to replicate the kinetic energy and impact forces of natural hail, enabling comprehensive assessment of glass fracture, encapsulation integrity, frame deformation and overall module durability.

Why This Hail Impact Testing Machine Meets the Needs of OEMs and Certification Laboratories๏ผŸ

For solar module manufacturers and accredited testing laboratories, the critical requirement is repeatable, traceable and standards-compliant hail impact testing that accurately simulates real-world extreme weather events. This machine meets these demands with its compressed-air launcher delivering precise velocities (23.0โ€“30.7 m/s), infrared velocity verification (ยฑ5%), and servo-driven X-Y positioning (ยฑ1 mm repeatability). It supports full-size module testing up to 2000 ร— 1000 mm while providing automated test sequences and detailed data logging, enabling high-throughput validation, reduced field-failure risk and faster certification for global solar markets.

KingPo Factory Advantages

KingPo is an ISO 9001 and CE certified manufacturer specializing in photovoltaic and environmental testing equipment. Since 2017, we have delivered over 50 hail impact testing machines to leading solar module manufacturers, certification laboratories and renewable energy research centers across Asia and Europe. Every system undergoes rigorous factory calibration and is supplied with comprehensive documentation, on-site installation guidance, a full one-year warranty and lifetime technical support from our Dongguan facility.

Professional Construction & Technical Precision

Key features include:

  • Compressed-air launcher (6โ€“8 bar) with 940 mm barrel for consistent ice-ball propulsion
  • Infrared velocity sensor system providing real-time speed verification (ยฑ5% accuracy)
  • High-precision servo-driven X-Y positioning (X 2100 mm / Y 1000 mm, โ‰ค1 mm repeatability)
  • Precision CNC ice-ball molds (25 mm / 35 mm / 45 mm) with controlled weight and dimensional tolerance
  • PC-based control software for automatic positioning, test sequencing and data recording
  • Robust frame designed for full-module testing up to 2000 ร— 1000 mm impact area

These technical elements ensure high accuracy, excellent repeatability and full compliance with IEC 61215, IEC 61646 and UL 1703 requirements.

Technical Parameters

Core Test Parameters

Parameter Specification Remark / Notes
Ice Ball Diameters 25 mm / 35 mm / 45 mm Precision CNC molds with controlled weight
Impact Speeds 23.0 m/s, 27.2 m/s, 30.7 m/s Configurable per IEC 61215 requirements
Velocity Accuracy ยฑ5% Infrared sensor, 0โ€“40 m/s range
Launcher Pressure 6โ€“8 bar Compressed air driven
Barrel Length ~940 mm Replaceable for consistent impact generation
Positioning Accuracy โ‰ค1 mm Servo-driven X-Y system
Impact Area Up to 2000 ร— 1000 mm Full-size PV module coverage
System Parameters
Parameter Specification Remark / Notes
Control System PC-based automatic control Test sequence, positioning and data logging
Drive System Servo motors (X-Y axes) High repeatability
Power Supply AC 220 V 50/60 Hz (customizable) Stable industrial power
Dimensions / Weight Custom (based on configuration) Robust frame for laboratory or production use

 

Primary Use Cases & Business Value

The Hail Impact Testing Machine supports critical stages in product development and quality assurance. Solar engineers use it to validate module glass strength and encapsulation under simulated hail conditions. Certification laboratories rely on its precise velocity control and repeatable positioning to generate traceable data for IEC 61215, IEC 61646 and UL 1703 compliance. Production teams perform batch verification to prevent field failures caused by hail damage. The equipment also enables failure analysis by replicating exact impact energies, helping manufacturers identify and eliminate design weaknesses early.

IEC 61215 Hail Impact Testing Machine โ€“ KingPo Photovoltaic Module Hail Test Equipment for Simulating Real Hail Impact at 23โ€“30.7 m/s

IEC 61215 Hail Impact Testing Machine

Procurement Benefits

Integrated compressed-air launcher, infrared velocity verification and servo-driven positioning deliver consistent, repeatable results with minimal operator intervention. Robust industrial-grade construction ensures long-term reliability and low maintenance costs. This Hail Impact Testing Machine strengthens photovoltaic module hail resistance validation and minimizes quality risks, ultimately reducing warranty claims and accelerating time-to-market for durable solar products. Contact us today for your quote โ€“ we will respond within 24 hours with detailed technical specifications and pricing.

Hail Impact Testing Machine Applications

  • Crystalline Silicon & Thin-Film Photovoltaic Modules โ€“ Hail impact resistance verification per IEC 61215
  • Solar Panel Manufacturers โ€“ Full-module durability testing under controlled ice-ball impact
  • Certification Laboratories โ€“ Traceable compliance testing for IEC 61646 and UL 1703
  • R&D and Engineering Teams โ€“ Optimization of glass thickness, encapsulation materials and frame design
  • Quality Assurance Departments โ€“ Batch inspection and structural integrity validation of production modules

Compliance & Regulatory Assurance

This equipment is strictly designed and manufactured in accordance with IEC 61215 (Terrestrial photovoltaic modules โ€“ Design qualification and type approval), IEC 61646 and UL 1703 for hail impact testing. It provides a controlled environment to simulate real hail events by propelling standardized ice balls at defined velocities, enabling accurate evaluation of module mechanical integrity and long-term reliability in harsh outdoor conditions.

For comprehensive technical guidance on photovoltaic module design qualification and hail impact testing methodology, please refer to the latest edition of IEC 61215.

Calibration certificates are available at additional cost. Regular verification of velocity measurement, positioning accuracy and ice-ball specifications is recommended to maintain traceability.

Technical Inquiry for Hail Impact Testing Machine

KingPo specializes in photovoltaic and environmental testing equipment. If you require precise IEC 61215 hail impact testing for solar modules, our engineering team can provide customized configurations and technical support.

The Core Value We Deliver to You

  • Precise ice-ball velocities (23.0โ€“30.7 m/s) aligned with IEC 61215 requirements
  • Infrared velocity sensor with ยฑ5% accuracy for verifiable impact energy
  • Servo-driven X-Y positioning with โ‰ค1 mm repeatability
  • Compressed-air launcher (6โ€“8 bar) for consistent and repeatable testing
  • Full-module impact area coverage up to 2000 ร— 1000 mm
  • Reliable compliance with IEC 61215, IEC 61646 and UL 1703

Tell us your PV module size, required ice-ball diameter or impact speed โ€” our engineering team will reply with tailored recommendations within 24 hours.

Hail Impact Testing Machine FAQs

What is the purpose of a hail impact test for photovoltaic modules?
Impact energy is controlled by adjusting both the ice ball mass and launch velocity. The system ensures standardized energy levels by combining calibrated ice ball dimensions (25 / 35 / 45 mm) with controlled velocities (23.0โ€“30.7 m/s), in accordance with IEC 61215 test conditions.
How is the ice ball velocity verified during each test?
Velocity is measured using an infrared speed detection system. The sensor calculates the travel time of the ice ball across a fixed distance, ensuring real-time velocity verification with ยฑ5% accuracy before impact.
What factors can affect the repeatability of hail impact tests?
Repeatability depends on ice ball uniformity, air pressure stability, barrel condition, and environmental temperature. Proper control of freezing conditions and regular inspection of the launcher system are critical for consistent results.
Why are different ice ball diameters required in testing?
Different diameters simulate various hail sizes encountered in real environments. IEC 61215 specifies multiple sizes to evaluate module resistance under different impact energy levels and risk scenarios.
How should ice balls be prepared to meet standard requirements?
Ice balls must be formed using precision molds and frozen under controlled conditions (typically around -10ยฐC). After demolding, they should be stored in a temperature-controlled environment to prevent melting or deformation before testing.
Can this equipment evaluate damage beyond visual inspection?
Yes, after impact testing, modules are typically subjected to electrical performance tests (e.g., insulation resistance and output verification) to detect hidden microcracks or internal damage.
What is the purpose of the X-Y positioning system in testing?
The X-Y system ensures precise targeting of impact points across the module surface. It allows multiple impact locations to be tested systematically, improving test coverage and repeatability.
How does compressed air pressure influence test results?
Compressed air pressure directly affects launch velocity. Stable pressure (6โ€“8 bar) is required to maintain consistent speed output and ensure compliance with standard test conditions.
Is the equipment suitable for large-format photovoltaic modules?
Yes, the system supports large modules with an impact area up to 2000 ร— 1000 mm, making it suitable for modern high-power solar panels.
What maintenance is required to ensure long-term accuracy?
Hail Impact Testing Machine for IEC 61215 photovoltaic module testing, simulating real hail impact at 23โ€“30.7 m/s with precise velocity control and measurement.

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