Flexible Cable Testing Equipment for IEC 60227-2 & IEC 60245-2 Mechanical Strength Testing

Flexible Cable Testing Equipment – IEC 60227-2 / IEC 60245-2 Mechanical Strength Test System

The Flexible Cable Testing Equipment is a precision-engineered system developed by KingPo for evaluating the mechanical strength and durability of finished flexible cables under dynamic bending and torsion conditions. Designed in full compliance with IEC 60227-2, IEC 60245-2, UL 1581, and DIN VDE standards, this flexible cable testing equipment is widely used in cable manufacturing, quality control laboratories, and certification testing facilities.

During testing, the cable specimen is subjected to repeated mechanical stress while carrying electrical load, enabling comprehensive evaluation of conductor integrity and insulation performance. This flexible cable testing equipment ensures reliable and repeatable test results for product validation and compliance.

The system features a motor-driven trolley mechanism, pulley-based bending structure, and adjustable electrical parameters. By combining mechanical motion with electrical loading, the flexible cable testing equipment accurately simulates real-world operating conditions of flexible cables in industrial and consumer applications.

KingPo Factory Advantages

KingPo is an ISO9001-certified manufacturer with over 15 years of experience in cable testing equipment and electrical safety testing systems. Our flexible cable testing equipment has been supplied to laboratories, cable manufacturers, and certification bodies worldwide.

Each unit includes complete technical documentation, optional calibration certificates, and a 1-year warranty. Our engineering team provides fast response support and customization services based on specific testing standards and requirements.

Professional Construction & Technical Precision

Key features include:

• Trolley Drive System: Motor-driven mechanism with selectable speeds (0.33 m/s and 0.1 m/s)

• Pulley Configuration: Multiple pulley diameters for different cable specifications

• Electrical Loading: 2–40A adjustable current and AC 0–380V voltage control

• Travel Distance: Standard 1-meter stroke for consistent test cycles

• Weight Loading: Configurable weights to simulate real installation stress

• Failure Detection: Automatic stop when cable break, short circuit, or grounding occurs

These features ensure that the flexible cable testing equipment delivers accurate and repeatable mechanical strength testing results in accordance with international standards.

Primary Use Cases & Business Value

The flexible cable testing equipment supports critical applications:

• Product Development – Evaluate cable durability under repeated bending and torsion

• Certification Testing – Generate compliance data for IEC and UL standards

• Quality Control – Perform batch inspection of finished cables

• Reliability Testing – Identify weak points in insulation and conductor structure

This helps manufacturers improve product reliability, reduce failure rates, and accelerate certification processes.

Compliance & Regulatory Assurance

Fully compliant with IEC 60227-2, IEC 60245-2, UL 1581, GB, and DIN VDE standards for flexible cable mechanical strength testing. Calibration services are available upon request to ensure traceability and measurement accuracy.

Procurement Benefits

The flexible cable testing equipment is designed for durability, ease of operation, and long-term performance. Modular design allows flexible configuration, while automatic control reduces operator workload.

With stable performance and standardized testing capability, this system improves testing efficiency, ensures compliance, and minimizes product risk. Contact us today for a detailed quotation and technical consultation.