Vehicle Plug Pull Torque Tester โ IEC 62196-1 Vehicle Plug and Connector Pull & Torque Tester
Vehicle Plug Pull Torque Tester โ IEC 62196-1:2022 Clause 25.3 and IEC 60309-1:2012 compliant system evaluates mechanical durability of vehicle plugs, socket-outlets, and connectors by applying precise pull forces and torque loads.
- Standard Compliance: IEC 62196-1:2022 Clause 25.3 (Figure 17 & Table 11) and IEC 60309-1:2012 Clause 23.3 โ vehicle plug pull torque tester
- Pull Force Weights: 40Nร1, 50Nร1, 60Nร1, 100Nร2, 250Nร1 (configurable: 160N, 200N, 240N, 250N, 500N, 600N)
- Torque Weights: 6Nร1, 7Nร1, 12Nร1, 15Nร1, 23Nร1, 110Nร1 (configurable: 0.6Nยทm, 0.7Nยทm, 1.2Nยทm, 1.5Nยทm, 2.3Nยทm, 11Nยทm)
- Torque Arm: ร200mm
- Pull Frequency: 1 cycle/second
- Pull Cycles: 1โ999999 cycles (presettable, default 100 cycles)
- Torque Applied Time: 0.01 s โ 99 h 59 min 59 s (default 1 minute)
- Drive Mode: Motor + eccentric mechanism (pull) and air-cylinder weight release (torque)
- Operation Method: Button operation with universal fixture
- MOQ: 1
- Delivery Period: 30 days
Vehicle Plug Pull Torque Tester Description
Pull Force And Torque Test Apparatus For Vehicle Plugs And Connectors
The Vehicle Plug Pull Torque Tester is a specialized mechanical durability testing system manufactured by KingPo for evaluating the retention strength and rotational resistance of vehicle plugs, socket-outlets, and connectors. Designed in full compliance with IEC 62196-1:2022 Clause 25.3 (Figure 17 & Table 11) and IEC 60309-1:2012 Clause 23.3, this tester applies controlled pull forces and torque loads to simulate real-world mechanical stresses.
KingPo Factory Advantages
KingPo is an ISO9001 and CE certified manufacturer specializing in EV charging connector and mechanical durability testing equipment. We have delivered multiple IEC 62196-1 compliant pull and torque test systems to leading EV manufacturers and accredited laboratories. All units include calibration certificates (additional cost), on-site installation guidance, 1-year warranty and 48-hour technical response from our Dongguan facility.
Professional Construction & Technical Precision
Key features include:
- Motor-driven eccentric mechanism with speed-regulating control for accurate pull timing
- Air-cylinder weight-release system for precise torque application
- Configurable pull forces (160โ600N) and torque values (0.6โ11Nยทm) via calibrated weights
- Preset cycle counting (1โ999999) and torque duration (0.01 s โ 99 h 59 min 59 s)
- Universal fixture set compatible with various vehicle plugs and connectors
- Compact, robust structure (1560ร600ร1530 mm, approx. 220 kg) with stable operation
These elements ensure high accuracy, excellent repeatability, and full compliance with IEC 62196-1 and IEC 60309-1 requirements.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model Number | SNQC1007 Vehicle Plug Pull Torque Tester |
| Applicable Standard | IEC 62196-1:2022 Clause 25.3, IEC 60309-1:2012 Clause 23.3 |
| Pull Force Weights | 40Nร1, 50Nร1, 60Nร1, 100Nร2, 250Nร1 (configurable 160โ600N) |
| Torque Weights | 6Nร1, 7Nร1, 12Nร1, 15Nร1, 23Nร1, 110Nร1 (configurable 0.6โ11Nยทm) |
| Torque Arm | ร200mm |
| Pull Frequency | 1 cycle/second |
| Pull Cycles | 1โ999999 (presettable, default 100) |
| Torque Applied Time | 0.01 s โ 99 h 59 min 59 s (default 1 minute) |
| Drive Mode | Motor + eccentric (pull), air-cylinder (torque) |
| Fixture | One set of universal fixtures |
| Power Supply | Single-phase AC220Vยฑ10%, 50/60Hz, 10A |
| Dimensions (LรWรH) | 1560ร600ร1530 mm |
| Weight | Approximately 220 kg |
The vehicle plug pull torque tester supports critical stages:
- Product Development โ Validate mechanical retention and rotational strength of new vehicle plug designs
- Certification Testing โ Generate data for IEC 62196-1 and IEC 60309-1 compliance
- Quality Control โ Batch verification of pull and torque resistance in production
- Failure Analysis โ Identify risks of connector loosening or damage under mechanical stress
It improves product reliability, reduces field failures, and accelerates certification for EV charging accessories.
Procurement Benefits
Configurable weights and programmable cycles deliver consistent, repeatable results with minimal operator intervention. Robust motor and cylinder drive systems ensure long-term reliability. This vehicle plug pull torque tester strengthens mechanical validation of vehicle plugs and connectors, supports IEC 62196-1 compliance, and minimizes quality risks. Contact us today for your quote โ we will respond within 24 hours with detailed technical specifications and pricing.
Vehicle Plug Pull Torque Tester Applications
- Vehicle Plugs, Socket-Outlets and Connectors โ Pull force and torque resistance testing per IEC 62196-1 Clause 25.3
- Industrial and EV Charging Accessories โ Mechanical durability evaluation per IEC 60309-1
- Production Quality Assurance โ Batch testing of connector retention strength
- Certification Laboratories โ Compliance verification for conductive charging components
- R&D Validation โ Optimization of plug and connector mechanical performance
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured in accordance with IEC 62196-1:2022 Clause 25.3 (Figure 17 & Table 11) and IEC 60309-1:2012 Clause 23.3 for pull force and torque testing of vehicle plugs and connectors. It evaluates the ability of the accessory to withstand specified axial and rotational loads, thereby ensuring mechanical robustness, connector retention, and long-term reliability in electric vehicle conductive charging systems.
For in-depth industry analysis and field experience on connector mechanical testing, refer to the CharIN White Paper on Connector Tests published by the Charging Interface Initiative.
Calibration certificates are available at additional cost. Regular verification of force application, torque accuracy, and cycle counting is recommended to maintain traceability.
Technical Inquiry for IEC 62196-1 Vehicle Plug Pull Torque Tester
KingPo specializes in mechanical durability testing equipment for EV charging plugs and connectors. If you require precise pull force and torque testing according to IEC 62196-1 and IEC 60309-1, our engineering team can provide customized fixture solutions and technical support.
The Core Value We Deliver to You
- Configurable pull forces (160โ600N) and torque values (0.6โ11Nยทm) via calibrated weights
- Programmable cycles up to 999999 with precise timing control
- Motor and air-cylinder drive for accurate, repeatable testing
- Universal fixture compatible with various vehicle plugs and connectors
- Reliable compliance with IEC 62196-1 and IEC 60309-1 mechanical requirements
Take Action Now
Tell us your connector types, required force/torque values or test volume โ our engineering team will reply with tailored recommendations within 24 hours.
Vehicle Plug Pull Torque Tester Detail Display
Vehicle Plug Pull Torque Tester FAQs
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