Thermal Shock Test Chamber โ€“ KingPo Ice Water Splash Thermal Shock Testing Equipment for Automotive Parts
Thermal Shock Test Chamber โ€“ KingPo Precision Spray System Simulating Ice Water Thermal Shock on Vehicle Components
Thermal Shock Test Chamber Control Panel โ€“ KingPo 7-inch Touchscreen with Real-Time Temperature, Flow and Cycle Monitoring
Thermal Shock Test Chamber โ€“ KingPo Robust Chamber with Turntable for Automotive Parts Thermal Shock Testing
Thermal Shock Test Chamber โ€“ KingPo Ice Water Splash Thermal Shock Testing Equipment for Automotive Parts
Thermal Shock Test Chamber โ€“ KingPo Precision Spray System Simulating Ice Water Thermal Shock on Vehicle Components
Thermal Shock Test Chamber Control Panel โ€“ KingPo 7-inch Touchscreen with Real-Time Temperature, Flow and Cycle Monitoring
Thermal Shock Test Chamber โ€“ KingPo Robust Chamber with Turntable for Automotive Parts Thermal Shock Testing

Thermal Shock Test Chamber โ€“ LV 124 K-12 Ice Water Splash Thermal Shock Testing Equipment for Automotive Parts

Thermal Shock Test Chamber โ€“ LV 124 K-12 compliant ice water splash thermal shock test chamber simulates abrupt cooling by ice water on heated automotive components to verify function and seal integrity after thermal shock.

  • Standard Compliance: MBN LV 124-2 Clause 14.11 โ€“ thermal shock test chamber
  • Test Cycles: 100 cycles (0โ€“9999 presettable)
  • Holding Time at Tmax: 1 h or until DUT temperature is stable
  • Conversion Duration: <20 s (manual conversion between storage and splash temperature)
  • Test Liquid: Tap water containing 3% Arizona dust by weight
  • Water Temperature: 0~+4ยฐC
  • Water Flow: 3โ€“4 L / 3 s (jetting process)
  • Spray Distance: 300โ€“350 mm (spray width exceeds DUT width)
  • Test Bench: ฯ†60 cm diameter, 50 kg load capacity, height adjustment 20 cm
  • Control System: PLC with 7-inch color touchscreen
  • MOQ: 1
  • Delivery Period: 40 working days

Thermal Shock Test Chamber Description

LV 124 K-12 Thermal Shock With Splash Water Test Chamber To Verify Function After Abrupt Water Cooling

The Thermal Shock Test Chamber is a specialized thermal shock testing system manufactured by KingPo for verifying the function and integrity of automotive components after abrupt cooling by ice water splash. Designed in full compliance with MBN LV 124-2 Clause 14.11, this thermal shock test chamber heats the DUT to the specified maximum temperature, holds it for 1 hour (or until stable), then applies a 3-second ice-water splash, repeating for 100 cycles to simulate real-world winter driving through puddles.

LV 124 K-12 Thermal Shock With Splash Waterย Simulating Exposure of Component To Splash Water

Purpose:

This test simulates the exposure of the component to splash water as it occurs when driving through puddles.

The test is intended to verify the function of the component when exposed to abrupt cooling by means of water.

Thermal Shock Test Chamber โ€“ KingPo System for Simulating Winter Road Conditions on Vehicle Electronics and Seals

Test:

Operating mode of DUT:

If the component is not operated with operating load in driving mode:

II.a during the entire test

If the component is operated with operating load in driving mode:

Intermitting II.a and II.c during working condition driving

Thermal Shock Test Chamber โ€“ KingPo System for Simulating Winter Road Conditions on Vehicle Electronics and Seals

Test procedure:

Heating of DUT to test temperature.

This is followed by the cyclic splashing of the DUT as per Figure 35.

The DUT shall be splashed over its entire width.

Thermal Shock Test Chamber Full System โ€“ KingPo Complete Automotive Thermal Shock Testing Setup with PLC Control and Safety Features

KingPo Factory Advantages

KingPo is an ISO9001 and CE certified manufacturer specializing in automotive environmental and thermal shock testing equipment. We have delivered multiple LV 124 K-12 thermal shock test chambers to leading automotive OEMs and accredited laboratories worldwide. All units include calibration certificates (additional cost), on-site installation guidance, 1-year warranty and 48-hour technical response from our Dongguan facility.

Professional Construction & Technical Precision Key features include:

  • Precise closed-loop control of water temperature (0~+4ยฐC) and flow rate (3โ€“4 L / 3 s)
  • Adjustable spray distance 300โ€“350 mm with spray width exceeding DUT dimensions
  • PLC with 7-inch color touchscreen for real-time monitoring of temperature, flow and cycles
  • Robust chamber with SUS304 stainless steel interior and high-quality insulation
  • Test bench (ฯ†60 cm, 50 kg capacity, 20 cm height adjustment) for flexible sample positioning

These elements ensure high accuracy, excellent repeatability and full compliance with LV 124 requirements.

Technical Parameters

1. Test Conditions & Performance Parameters

Parameter Specification
Applicable Standard MBN LV 124-2 Clause 14.11
Test Cycles 100 cycles (0โ€“9999 presettable)
Holding Time at Tmax 1 h or until DUT temperature is stable
Conversion Duration <20 s (manual conversion)
Test Liquid Tap water containing 3% Arizona dust by weight
Water Temperature 0~+4ยฐC
Water Flow 3โ€“4 L / 3 s (jetting process)
Spray Distance 300โ€“350 mm
Test Bench Area ฯ†60 cm
Test Bench Load Capacity 50 kg
Test Bench Height Adjustment 20 cm

2. Chamber Construction & Control System

Parameter Specification
Internal Chamber Size 1000 ร— 1000 ร— 1000 mm (Dร—Wร—H)
External Dimensions Approx. 1200 ร— 1500 ร— 1950 mm
Control System PLC with 7-inch color touchscreen
Temperature Range RT+10โ„ƒ๏ฝž160โ„ƒ
Safety Protection Leakage, overload, short-circuit, grounding
Power Supply AC380V 50/60Hz (customizable)

 

Primary Use Cases & Business Value

The thermal shock test chamber supports critical stages:

  • Product Development โ€“ Validate seal integrity and function after abrupt ice-water cooling
  • Certification Testing โ€“ Generate data for LV 124 compliance of vehicle components
  • Quality Control โ€“ Batch verification of thermal shock resistance in production
  • Failure Analysis โ€“ Identify risks of mechanical cracking or water ingress caused by sudden temperature drop

It improves product reliability, reduces field failures and accelerates certification for automotive parts.

Thermal Shock Test Chamber โ€“ KingPo Precision Spray System Simulating Ice Water Thermal Shock on Vehicle Components
Thermal Shock Test Chamber โ€“ KingPo Precision Spray System Simulating Ice Water Thermal Shock on Vehicle Parts

Procurement Benefits

Precise temperature control, programmable cycles and closed-loop spray system deliver consistent, repeatable results with minimal operator intervention. Robust construction ensures long-term reliability. This thermal shock test chamber strengthens thermal shock validation of automotive components, supports LV 124 compliance and minimizes quality risks. Contact us today for your quote โ€“ we will respond within 24 hours with detailed technical specifications and pricing.

Thermal Shock Test Chamber Applications

  • Automotive Components โ€“ Ice water splash thermal shock testing per LV 124 K-12
  • Electronic Modules, Sensors and Connectors โ€“ Functional verification after abrupt cooling
  • Production Quality Assurance โ€“ Batch testing of thermal shock resistance
  • Certification Laboratories โ€“ Compliance verification for vehicle parts
  • R&D Validation โ€“ Optimization of sealing design and thermal expansion resistance

Compliance & Regulatory Assurance

This equipment is strictly designed and manufactured in accordance with MBN LV 124-2 Clause 14.11 for ice water splash thermal shock testing of automotive parts. It simulates exposure of components to splash water as occurs when driving through puddles, thereby ensuring long-term reliability and safety in automotive applications.

For a detailed technical explanation of LV 124 tests, including K-12 thermal shock with splash water, refer to the LV 124 Technical Information Sheet published by Weiss Technik.

Technical Inquiry for LV 124 K-12 Thermal Shock Test Chamber

KingPo specializes in automotive environmental and thermal shock testing equipment. If you require precise ice water splash thermal shock testing according to LV 124 K-12 for vehicle components, our engineering team can provide customized configurations and technical support.

The Core Value We Deliver to You

  • Precise simulation of LV 124 K-12 ice water splash thermal shock conditions
  • 100 cycles with accurate temperature holding and <20 s conversion
  • 7-inch touchscreen for real-time monitoring and easy operation
  • Robust chamber with safety protections for reliable long-term use
  • Full compliance with LV 124 automotive testing requirements

Take Action Now

Tell us your automotive part types, required test parameters or test volume โ€” our engineering team will reply with tailored recommendations within 24 hours.

Thermal Shock Test Chamber Detail Display

Thermal Shock Test Chamber FAQs

What is the purpose of the Thermal Shock Test Chamber?
This chamber is designed to simulate the real-world scenario of automotive components being exposed to splash water while driving through puddles in winter. It verifies that the part maintains its function after abrupt cooling by ice water, evaluating seal integrity, thermal expansion resistance, and the risk of water ingress or mechanical cracking caused by sudden temperature shock.
How many cycles are performed in the standard test?
The standard test consists of 100 cycles. Each cycle includes heating the DUT to the specified maximum temperature (Tmax), holding it until stable, then applying a 3-second ice-water splash.
What is the conversion duration between heating and splashing?
The transition from storage temperature to splash temperature is completed in less than 20 seconds, closely replicating the abrupt cooling effect experienced in actual driving conditions.
Which standard does the LV 124 K-12 thermal shock test chamber comply with?
The equipment is fully compliant with MBN LV 124-2 2013-08 Version 2.2 Clause 14.11, which is the German automotive OEM standard for ice water splash thermal shock testing of vehicle components.
What is the conversion duration between heating and splashing?
The transition from storage temperature to splash temperature is completed in less than 20 seconds, closely replicating the abrupt cooling effect experienced in actual driving conditions.
How many cycles are performed in the standard test?
The standard test consists of 100 cycles. Each cycle includes heating the DUT to the specified maximum temperature (Tmax), holding it until stable, then applying a 3-second ice-water splash.
What is the holding time at maximum temperature?
The DUT is held at Tmax for 1 hour or until the internal temperature is fully stable, ensuring the component reaches thermal equilibrium before the sudden cooling phase.
What is the composition of the test liquid?
The test liquid is tap water mixed with 3% Arizona dust by weight. This mixture simulates realistic road contaminants and provides a more representative evaluation of seal performance under dirty water splash conditions.
What is the water flow rate during the splashing process?
The flow rate is 3โ€“4 L per 3 seconds (jetting process), with the spray width designed to exceed the full width of the DUT for complete coverage.
What is the water temperature range during splashing?
Water temperature is strictly controlled between 0 ยฐC and +4 ยฐC to simulate ice-cold winter splash water, which is critical for accurate thermal shock testing.

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