Brushless Motor Test โ Comprehensive Test System for Aviation DC Brushless Motors (CMT-2010AS)
- Test Parameters: Voltage, current, input/output power, efficiency, torque, speed, steering, start-up time and maximum start-up current
- Test Accuracy: Torque ยฑ0.5% FS, voltage/current ยฑ0.2% FS, rotation speed ยฑ0.2% FS
- Test Software: LABVIEW-based, manual or fully automatic mode
- Immersion Testing: Motor body and controller can be thoroughly immersed in fuel tank
- Data Functions: Real-time display, curve generation, manual/timed data recording, custom test report export
- Control Method: PLC intelligent integrated control with color touchscreen
- MOQ: 1
- Delivery Period: 20 working days
Brushless Motor Test System Description
Aviation DC Brushless Electric Motor Testing System/ Comprehensive Test Bench
The Brushless Motor Test is a high-precision comprehensive testing system manufactured by KingPo for thorough evaluation of aviation DC brushless motors. It measures key performance parameters including voltage, current, input/output power, efficiency, torque, speed, steering, start-up time and maximum start-up current, with the motor body and controller fully immersed in fuel tank to simulate real aviation operating conditions.
KingPo Factory Advantages
KingPo is an ISO9001 and CE certified manufacturer specializing in electric motor and aviation testing equipment. We have delivered multiple brushless motor test benches to leading aerospace manufacturers and accredited laboratories worldwide. All units include calibration certificates (additional cost), on-site installation guidance, 1-year warranty and 48-hour technical response from our Dongguan facility.
Professional Construction & Technical Precision
Key features include:
- Yokogawa WT310 single-phase AC/DC power meter for high-accuracy power measurement
- Advanced 2010 series motor load controller with USB communication for fast, stable data transmission
- Industrial control computer with NI PCI-GPIB card for 20 torque/speed points per second
- Silent fan cooling dynamometer with torque accuracy ยฑ0.5% FS
- 3-axis adjustable mechanical clamping fixture and robust test cabinet
- LABVIEW software with visualized Chinese interface, data saving, curve generation and alarm functions
These elements ensure high accuracy, excellent repeatability and reliable performance for brushless motor test.
Technical Parameters
| Parameter | Specification |
|---|---|
| Model Number | CMT-2010AS Brushless Motor Test |
| Test Parameters | Voltage, current, power, efficiency, torque, speed, steering, start-up time, max start-up current |
| Torque Accuracy | ยฑ0.5% of full scale |
| Voltage/Current Accuracy | ยฑ0.2% of full scale |
| Rotation Speed Accuracy | ยฑ0.2% of full scale |
| Power Meter | Yokogawa WT310 (single-phase AC/DC) |
| Control System | PLC + LABVIEW software with color touchscreen |
| Immersion Testing | Motor and controller fully immersed in fuel tank |
| Data Functions | Real-time display, curves, manual/timed recording, custom report export |
| Equipment Dimensions | Approx. 1015 ร 600 ร 600 mm (test machine) |
| Power Supply | Single-phase AC220V ยฑ10%, 50/60Hz |
Primary Use Cases & Business Value
The brushless motor test supports critical stages:
- Product Development โ Validate torque, efficiency and start-up performance of new aviation motor designs
- Certification Testing โ Generate traceable data for aviation motor qualification
- Quality Control โ Batch verification of motor performance under simulated fuel immersion
- Failure Analysis โ Identify issues in speed, torque or efficiency under real operating conditions
It improves motor reliability, shortens development cycles and ensures compliance with stringent aviation standards.
Procurement Benefits
LABVIEW software with manual/automatic modes and real-time data recording delivers consistent, repeatable results with minimal operator intervention. High-accuracy sensors and robust construction ensure long-term reliability. This brushless motor test strengthens performance validation of DC brushless motors, supports aerospace-grade testing and minimizes quality risks. Contact us today for your quote โ we will respond within 24 hours with detailed technical specifications and pricing.
Brushless Motor Test Applications
- Aviation DC Brushless Motors โ Comprehensive performance testing under fuel immersion
- Electric Propulsion Systems โ Torque, efficiency and start-up verification
- Production Quality Assurance โ Batch testing of motor and controller assemblies
- Certification Laboratories โ Data generation for aviation motor qualification
- R&D Validation โ Optimization of motor design, controller tuning and overall efficiency
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured for comprehensive performance testing of aviation DC brushless motors. It evaluates voltage, current, power, efficiency, torque, speed and start-up characteristics under simulated real operating conditions, thereby ensuring mechanical, electrical and thermal reliability in aviation applications.
For detailed technical guidelines, test methodologies, and industry best practices on aviation brushless motor performance testing, refer to the NASA Technical Report on Electric Propulsion Motor Testing published by NASA.
Technical Inquiry for Brushless Motor Test Bench
KingPo specializes in aviation and electric motor testing equipment. If you require precise comprehensive testing of aviation DC brushless motors with LABVIEW software and fuel immersion capability, our engineering team can provide customized configurations and technical support.
The Core Value We Deliver to You
- High-accuracy measurement (torque ยฑ0.5%, voltage/current ยฑ0.2%, speed ยฑ0.2%)
- LABVIEW software for manual or fully automatic testing with real-time curves
- Fuel immersion testing of motor body and controller
- Real-time data recording, custom report generation and alarm functions
- Robust, modular design for long-term reliability in aerospace applications
Take Action Now
Tell us your motor specifications, required test parameters or test volume โ our engineering team will reply with tailored recommendations within 24 hours.
Selection Reference
| Controller model | Sampling speed | Available Communication Protocol | Communication Method | Providing Test Software | Features |
| HDC-1010 | 5-10PCS/S | Yes | RS-232 | no | Simple operation, low price, suitable for ordinary production lines
|
| HDC-1010-S | 5-10PCS/S | Yes | RS-232 | Yes | |
| HDC-1020 | 20PCS/S | no | USB2.0 | Yes | Fast collection speed and wide test range, suitable for common production lines and common experiments
|
| HDC-1030 | 25PCS/S | no | USB2.0 | Yes | |
| HDC-1040 | 100PCS/S | no | GPIB/RS232 | Yes | Fast acquisition speed, wide test range and strong anti-interference performance, suitable for production lines and laboratories with high requirements |
| HDC-2010 | 100PCS/S | no | GPIB/RS232 | Yes |
Configuration
| No. | Component | Technical requirements |
| 1 | Single-phase AC and DC power meter | WT310 (Yokogawa, Japan) |
| 2 | Motor load controller | Adopt 2010 controller, usb port communication, fast transmission speed and good stability. |
| 3 | Industrial control computer | Get 20 torque and speed points per second |
| 4 | Industrial computer display | |
| 5 | Industrial computer display | 16 digital outputs and 16 digital inputs 32 single-ended analog and 16 differential analog inputs NI PCI-GPIB |
| 6 | IO card | Silent fan cooling; torque accuracy ยฑ 0.5% FS; accuracy ยฑ 0.1% FS. AHD-103 short board (torque 10kg.cm) |
| 7 | PCI-GPIB, 2007 | 80V 120A 3000W (Brand: Itech) Model: IT6522D |
| 8 | Dynamometer | 1015*600*600 |
| 9 | Switching power supply | Standard test machine |
| 10 | Test cabinet | Length 37.5CM, 0~5VDC signal output Brand: Taifeng Motor Boat Supplies Model: Oil level alarm |
| 11 | Test machine | Chinese interface; with no-load test; load test; insulation withstand voltage test and other functions, can save data, output alarm and other functions |
Brushless Motor Test System Detail Display
Brushless Motor Test โ Comprehensive Test System for Aviation DC Brushless Motors (CMT-2010AS)
Related Products
Related News
In the complex world of electrical engineering and manufacturing, ensuring the safety of electrical components is paramount. One of the […]
For plastic insulation frames, given the high heat generated by the copper wires and iron core, if the flame retardant […]
ISO 5356-1:2015 is the internationally recognized standard titled Anaesthetic and respiratory equipment โ Conical connectors โ Part 1: Cones and […]
