EV Charging Plug Life Test System โ IEC 62196-1 Charging Gun Plug Life and Temperature Rise Testing System
EV Charging Plug Life Test System delivers IEC 62196-1 compliant plug life, temperature rise and contact resistance validation for EV charging gun manufacturers and testing laboratories.
- Test Current: DC 10 ~ 2000 A continuously adjustable
- Current Stability: ยฑ (2% set value + 5 words)
- Temperature Rise: 16 channels, 0~200โ, accuracy ยฑ0.3% +1โ
- Insertion Speed: 0.1 ~ 0.8 m/s (meets 0.8 ยฑ 0.1 m/s)
- Test Cycles: 1 ~ 999,999 times with power-off memory
- Contact Resistance: 0~200 mฮฉ, 4 channels simultaneous measurement
- Drive System: Servo motor + ball screw + linear guide
- Standards Compliance: IEC 62196-1:2020, IEC 60309-1, EIA-364-70
- MOQ: 1
- Delivery Period: 35 working days
EV Charging Plug Life Test System Description
Electric Vehicle Charging Station Cable Anchorage Pull Force And Torque Test Apparatus
The EV Charging Plug Life Test System is a professional, high-precision testing platform manufactured by KingPo. It is designed to perform comprehensive plug life, breaking capacity, temperature rise and contact resistance tests for electric vehicle charging guns and connectors according to IEC 62196-1:2020 clause 22, 23, 24 and related standards.
The system uses a servo motor-driven mechanism with ball screw and linear guide to achieve precise insertion/withdrawal motion. It supports DC current up to 2000 A, 16-channel thermocouple temperature monitoring, and simultaneous 4-channel contact resistance measurement. The industrial computer and PLC intelligent control ensure stable, repeatable and fully automated testing with power-off memory function.
KingPo Factory Advantages
KingPo is an ISO 9001, ISO 14001 and ISO 45001 certified manufacturer specializing in EV charging and electrical safety testing equipment. With over a decade of experience serving global automotive OEMs, certification laboratories and testing organizations, we have delivered numerous EV Charging Plug Life Test Systems worldwide. Every system undergoes rigorous factory calibration and is supplied with comprehensive documentation, on-site installation guidance, a full one-year warranty and lifetime technical support from our Dongguan facility.
Professional Construction & Technical Precision
Key features include:
- Servo motor + ball screw drive for accurate speed control (0.1~0.8 m/s)
- 16-channel high-precision temperature rise monitoring (0~200โ)
- 4-channel contact resistance measurement (0~200 mฮฉ)
- Adjustable insertion stroke 0~200 mm with 0.1 mm resolution
- Maximum insertion force up to 900 N with real-time curve display
- Robust welded frame with 1.2 mm electrolytic plate sealing
- Comprehensive safety protections including leakage, overcurrent and overload
These technical elements ensure high accuracy, excellent repeatability and full compliance with IEC 62196-1 requirements.
Technical Parameters
Core Test Parameters
| Parameter | Specification | Remark / Notes |
|---|---|---|
| Output Test Current | DC 10 ~ 2000.0 A continuously adjustable | High-power tubular resistor load, multi-stage adjustable |
| Current Stability | ยฑ (2% set value + 5 words) | High stability for long-duration temperature rise test |
| Current Accuracy | ยฑ (1% reading + 5 digits) | Precise control for breaking capacity and life test |
| Temperature Rise Channels | 16 channels (including ambient) | T-type 30AWG thermocouple, scan time 1 s |
| Temperature Range & Accuracy | 0~200โ, ยฑ0.3% of reading +1โ | Resolution 0.1โ, computer curve display |
| Insertion Speed | 0.1 ~ 0.8 m/s | Meets 0.8 ยฑ 0.1 m/s requirement of IEC 62196-1 |
| Test Cycles | 1 ~ 999,999 times | Power-off memory, automatic stop on fault |
| Contact Resistance | 0~200 mฮฉ, 4 channels | Resolution 0.01 mฮฉ, accuracy ยฑ1% + 3 digits |
| Parameter | Specification | Remark / Notes |
|---|---|---|
| Drive System | Servo motor + ball screw + linear guide | Maximum insertion force 900 N |
| Control System | 15-inch industrial computer + PLC | Intelligent control with curve display |
| Power Supply | AC 220 V ยฑ10%, 50 Hz, 20 A | Stable industrial power |
| Equipment Dimensions | Approx. W2000 ร D1200 ร H1800 mm | Weight approximately 450 kg |
The EV Charging Plug Life Test System supports critical stages: product development validation of new charging gun designs, certification testing for IEC 62196-1 compliance, production quality control of batch charging connectors, and failure analysis of contact degradation or overheating issues. It helps EV charging manufacturers ensure long-term reliability, reduce field failures and accelerate product certification.
Procurement Benefits
Integrated servo-driven mechanism with high-current output and multi-channel monitoring delivers consistent, repeatable results with minimal operator intervention. Robust industrial-grade construction ensures long-term reliability. This EV Charging Plug Life Test System strengthens IEC 62196-1 validation and minimizes quality risks. Contact us today for your quote โ we will respond within 24 hours with detailed technical specifications and pricing.
EV Charging Plug Life Test System Applications
- Electric Vehicle Charging Guns โ Plug life and temperature rise testing
- Charging Connectors and Sockets โ Breaking capacity and contact resistance
- EV Charging Stations โ Durability validation of AC/DC interfaces
- Certification Laboratories โ Compliance testing per IEC 62196-1
- R&D Departments โ Optimization of charging gun mechanical and thermal performance
Compliance & Regulatory Assurance
This equipment is strictly designed and manufactured in accordance with IEC 62196-1:2020 for electric vehicle conductive charging system plug life, breaking capacity and temperature rise testing. It provides a controlled environment to simulate repeated insertion/withdrawal cycles and high-current operation for accurate evaluation of mechanical durability and thermal performance, thereby ensuring long-term reliability and safety in electric vehicle charging applications.
Calibration certificates are available at additional cost. Regular verification of current stability, temperature measurement and cycle counting is recommended to maintain traceability.
Technical Inquiry for EV Charging Plug Life Test System
KingPo specializes in EV charging and electrical safety testing equipment. If you require precise IEC 62196-1 plug life, temperature rise and contact resistance testing for charging guns and connectors, our engineering team can provide customized configurations and technical support.
The Core Value We Deliver to You
- DC 10~2000 A continuously adjustable high-current output
- 16-channel high-precision temperature rise monitoring
- Servo-driven mechanism with 0.1~0.8 m/s speed control
- 4-channel contact resistance measurement per cycle
- Industrial computer + PLC intelligent control system
- Reliable compliance with IEC 62196-1 and related standards
Tell us your charging gun specifications, required current range or test volume โ our engineering team will reply with tailored recommendations within 24 hours.
Detail Display
EV Charging Plug Life Test System FAQs
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