IEC 62196-1 Screw Terminal Strength Tester Control Panel โ€“ KingPo Button Operation with Programmable Cycles and Alarm
IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Rotating Weight System Applying 0.4โ€“70.3 kg Load on Clamping Terminals
IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Precision Machine for Screw Terminal Strength and Durability Testing per Figure 12
IEC 62196-1 Screw Terminal Strength Tester Control Panel โ€“ KingPo Button Operation with Programmable Cycles and Alarm
IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Rotating Weight System Applying 0.4โ€“70.3 kg Load on Clamping Terminals
IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Precision Machine for Screw Terminal Strength and Durability Testing per Figure 12

Screw Terminal Strength Tester โ€“ IEC 62196-1 Figure 7 Screw Terminal Strength & Durability Testing Machine

Screw Terminal Strength Tester โ€“ IEC 62196-1:2022 Clause 13.3.1 (Figure 12 & Table 3) compliant system evaluates the mechanical strength and durability of clamping screw terminals in vehicle plugs, socket-outlets, and connectors under repeated flexing loads.

  • Standard Compliance: IEC 62196-1:2022 Clause 13.3.1 (Figure 12 & Table 3) โ€“ screw terminal strength tester
  • Test Station: Single station
  • Load Weight: 0.4โ€“70.3 kg (adjustable per IEC Table 3)
  • Rotating Diameter: 75 mm
  • Test Rate: (10 ยฑ 2) r/min
  • Test Times: 1โ€“999999 cycles (presettable, default 150 cycles / 15 min)
  • Test Height: 260โ€“660 mm (adjustable)
  • Bushing Hole Diameters: 6.5 mm to 44.5 mm (full set per IEC Table 3)
  • Control Method: Button operation with automatic stop and alarm
  • Power Supply: AC220V, 50/60Hz
  • MOQ: 1
  • Delivery Period: 30 days

Screw Terminal Strength Tester Description

Terminal Tester IEC 62196-1 Figure 7 Screw Terminal Strength & Durability Testing Machine

The Screw Terminal Strength Tester is a specialized mechanical durability testing system manufactured by KingPo for evaluating the clamping strength and long-term reliability of screw terminals in vehicle plugs, socket-outlets, and connectors. Designed in full compliance with IEC 62196-1:2022 Clause 13.3.1 (Figure 12 & Table 3), this tester applies controlled rotating mechanical loads to simulate repeated flexing stress under normal operating conditions.

KingPo Factory Advantages

KingPo is an ISO9001 and CE certified manufacturer specializing in EV charging connector and terminal testing equipment. We have delivered multiple IEC 62196-1 compliant screw terminal strength testers to leading EV manufacturers and accredited laboratories worldwide. All units include calibration certificates (additional cost), on-site installation guidance, 1-year warranty and 48-hour technical response from our Dongguan facility.

Professional Construction & Technical Precision

Key features include:

  • Motor-driven rotating mechanism with precise speed control ((10 ยฑ 2) r/min)
  • Adjustable rotating weight (0.4โ€“70.3 kg) matching IEC Table 3 requirements
  • Wide range of bushing hole diameters (6.5โ€“44.5 mm) for different wire sizes
  • Adjustable test height (260โ€“660 mm) to accommodate various terminal types
  • Preset cycle counting (1โ€“999999) with automatic stop and alarm function
  • Robust construction (790 ร— 400 ร— 1500 mm) for stable, long-term operation

These elements ensure high accuracy, excellent repeatability, and full compliance with IEC 62196-1 requirements.

Technical Parameters

Parameter Specification
Model Number SNQC1012 Screw Terminal Strength Tester
Applicable Standard IEC 62196-1:2022 Clause 13.3.1 (Figure 12 & Table 3)
Test Station Single station
Load Weight 0.4โ€“70.3 kg (per IEC Table 3)
Rotating Diameter 75 mm
Test Rate (10 ยฑ 2) r/min
Test Times 1โ€“999999 cycles (default 150 cycles / 15 min)
Test Height 260โ€“660 mm (adjustable)
Bushing Hole Diameters 6.5, 9.5, 13, 14.5, 15.9, 19.1, 22.2, 25.4, 28.6, 31.8, 38.1, 44.5 mm
Control Method Button operation with automatic stop and alarm
Power Supply AC220V, 50/60Hz
Machine Dimensions 790 ร— 400 ร— 1500 mm
Primary Use Cases & Business Value

The screw terminal strength tester supports critical stages:

  • Product Development โ€“ Validate clamping strength and durability of new screw terminal designs
  • Certification Testing โ€“ Generate data for IEC 62196-1 compliance of vehicle plugs and connectors
  • Quality Control โ€“ Batch verification of terminal mechanical performance in production
  • Failure Analysis โ€“ Identify risks of wire damage or terminal loosening under repeated flexing

It improves product reliability, reduces field failures, and accelerates certification for EV charging accessories.

IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Precision Machine for Screw Terminal Strength and Durability Testing
IEC 62196-1 Screw Terminal Strength Tester โ€“ KingPo Precision Machine for Screw Terminal Strength and Durability Testing

Procurement Benefits

Adjustable weights, programmable cycles, and precise speed control deliver consistent, repeatable results with minimal operator intervention. Robust construction ensures long-term reliability. This screw terminal strength tester strengthens mechanical validation of clamping terminals, supports IEC 62196-1 compliance, and minimizes quality risks. Contact us today for your quote โ€“ we will respond within 24 hours with detailed technical specifications and pricing.

Screw Terminal Strength Tester Applications

  • Vehicle Plugs, Socket-Outlets and Connectors โ€“ Screw terminal strength and durability testing per IEC 62196-1 Clause 13.3.1
  • Electrical Accessories โ€“ Clamping terminal mechanical performance evaluation
  • Production Quality Assurance โ€“ Batch testing of terminal retention strength
  • Certification Laboratories โ€“ Compliance verification for conductive charging components
  • R&D Validation โ€“ Optimization of screw terminal design and wire protection

Compliance & Regulatory Assurance

This equipment is strictly designed and manufactured in accordance with IEC 62196-1:2022 Clause 13.3.1 (Figure 12 & Table 3) for mechanical load testing of screw terminals. It evaluates the ability of the clamping screw to withstand repeated flexing stress without damaging the conductor or compromising connection integrity, thereby ensuring long-term reliability and safety in electric vehicle conductive charging systems.

For a comprehensive technical overview of the IEC 62196 series, including detailed requirements for screw terminal mechanical strength and durability testing, refer to the IEC 62196 series overview published on Wikipedia (authoritative technical reference).

Screw Terminal Strength Tester Detail Display

Screw Terminal Strength Tester FAQs

What is the purpose of the Screw Terminal Strength Tester?
This tester verifies the mechanical strength and durability of clamping screw terminals by applying repeated rotating flexing loads, ensuring the terminal securely holds the conductor without damage under normal operating conditions as required by IEC 62196-1.
Which standard does the screw terminal strength tester comply with?
The equipment is designed and manufactured in full accordance with IEC 62196-1:2022 Clause 13.3.1 (Figure 12 & Table 3).
What load weights can the equipment apply?
It supports adjustable weights from 0.4 kg to 70.3 kg, exactly matching the values specified in IEC Table 3 for different nominal cross-sectional areas.
What is the test rate and how is it controlled?
The rotating mechanism operates at (10 ยฑ 2) r/min, precisely controlled to simulate realistic mechanical stress during repeated flexing.
How are test cycles managed?
Cycles are programmable from 1 to 999999 (default 150 cycles / 15 min) with automatic stop and alarm when the preset number is reached.
What bushing diameters are supported?
The tester includes a full set of bushings from 6.5 mm to 44.5 mm to accommodate all wire sizes listed in IEC Table 3.
Is the test height adjustable?
Yes. The height can be adjusted from 260 mm to 660 mm to suit different terminal and wire configurations.
How is compliance determined after testing?
After completing the preset cycles, the terminal and conductor are inspected for any signs of damage, loosening, or wire cutting. The screw must maintain secure clamping without impairing the conductor.
What maintenance is recommended for long-term accuracy?
Regular inspection of the rotating mechanism, weight calibration, and bushing condition is advised. Periodic verification of test rate and cycle counting is recommended to maintain measurement traceability.
How can I request a quotation or customized configuration?
Contact our engineering team with your specific terminal types, wire sizes, or special test requirements. We will provide a tailored solution and quote within 24 hours.

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